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171一、零件基本信息
| 用户名称 |
|
所属区域 | ||
零件名称 | 配套管 | |
所属行业 | 机械加工 | |
零件材料 | 不锈钢 | |
设备型号 | I5T3.3 | |
设备系统 | I5系统 | |
夹具单位 | 自制 | |
加工日期 | 2016-8-15 |
切削参数 | |||||||
工步号 | 工步内容 | 工艺设备 | 主轴转速 | 工作进给 | 切削深度 | 进给次数 | 工时 |
r/min | mm/min | mm | s | ||||
OP10 | 定位 | 0.8外圆刀 | |||||
OP20 | 粗车外圆 | 0.8外圆刀 | 1600 | 0.2 | 1.5 | 12 | 120 |
OP30 | 钻孔 | 钻头 | 300 | 0.05 | -47 | 12 | 350 |
OP40 | 粗车内孔 | 0.8内孔刀 | 1000 | 0.2 | -47 | 12 | 140 |
OP50 | 精车外圆 | 0.4外圆刀 | 1200 | 0.06 | 1.4 | 12 | 15 |
OP60 | 精车内孔 | 0.4内孔刀 | 800 | 0.06 | 76 | 2 | 30 |
OP70 | 车内孔斜锥 | 0.4斜刀 | 300 | 0.01 | 2 | 400 | |
OP80 | 切内孔槽 | 内槽刀 | 400 | 0.03 | 28 | 12 | 65 |
OP90 | 切断 | 切断刀 | 300 | 0.02 | 73.4 | 12 | 35 |
1 零件属于不锈钢
2内孔有些锥加工容易出现崩刀 8度斜锥公差要求+-0.001 0.01慢速加给
DIAMON
G95 F0.5
T7D2
G0 Z50 X200
Z160
M01
T2D1
M8
M4 S1600
G0 Z10
X47
Z2
G1 Z0.3 F0.5
X22 F0.07
X8 F0.04
G0 Z2
X48
G1 Z0.03 F0.5
X22 F0.07
X8 F0.04
G0 X47 Z2
CYCLE95 ("0501803WYDT", 0.75, 0.03, 0.1, 0, 0.2, 0, 0, 1, 0, 0, 0.1)
G0 X280
M9
Z180
M5
M01
G17
T5D1
M8
M4 S300
G0 Z10
X2
Z2
G1 X0.2 F0.5
X0 F0.05
CYCLE83 (2, 0, 2, -47, 47, -3, 3, 2, 0, 1, 1, 1)
G0 Z80
M9
M5
M01
G18
T7D1
M8
M4 S1000
G0 Z10
X20
Z2
CYCLE95 ("0501803NKDT", 1, 0.03, 0.1, 0, 0.2, 0, 0.03, 3, 0, 0, 0.1)
G0 Z20
M9
X280
M5
Z160
M01
T8D1
M8
M4 S1200
G0 Z10
X48
Z2
CYCLE95 ("0501803WYDT", 0, 0, 0, 0, 0, 0, 0.06, 5, 0, 0, 0.1)
G0 X280
M9
Z180
M5
M01
T4D1
M8
M4 S800
G0 Z10
X20
Z2
CYCLE95 ("0501803NKDT", 0, 0, 0, 0, 0, 0, 0.06, 7, 0, 0, 0.1)
G0 Z20
M9
X280
M5
Z160
M01
T1D1
M8
M4 S300
G0 Z20
X31
Z2
G1 Z-24 F3
X31.5 Z-24.37 F0.2
X33.5 F0.1
X36.5 F0.01
X36.3
X38.2
X38
X39.37
X36.5 F0.1
Z-23
X38.2 F0.01
X38
X39.37
X36.5 F0.1
Z-21.61
X38.2 F0.01
X38
X39.37
Z-24.3 F0.02
X33.19 F0.1
Z-25.19
X34.79 Z-24.39 F0.01
X39.37
Z-24
X33 F1
Z-28.92
X33.7 F0.1
X35.51 F0.01
X33.79 F0.02
Z-28.42
X34.9 Z-28.92 F0.01
X36.83
X31.5 F0.1
Z-30.68
X35.51 F0.01
X35.3
X36.83
Z-30.6
X31.5 F0.1
Z-30.7
X36.83 F0.01
Z-28.93 F0.02
Z-30.68
X30 F0.5
G0 Z100
M9
M5
M01
M00
T3D1
M8
M4 S400
G0 X33
Z2
G1 Z-19 F3
Z-19.64 F0.1
X37.09
X38.5 Z-15.576 F0.03
X37.09
X38.5 Z-11.512
X37.09
X38.5 Z-7.448
X37.09
X38.5 Z-3.284
X40.79 Z0.2
G0 Z50
M9
M00
M8
G0 X33
Z2
G1 Z-19 F3
Z-19.64 F0.1
X37.09
X39.11 Z-15.576 F0.03
X37.09
X39.11 Z-11.512
X37.09
X39.11 Z-7.448
X37.09
X39.39 Z-3.184
X40.83 Z0.5
G0 Z50
M9
X280 S400
Z150
M5
M01
T6D1
M8
M4 S300
G0 Z-37
X48
G1 X45 Z-37.1 F0.5
X41 F0.02
X41.5
X39
X39.5
X37
X37.5
X35
X35.5
X33
X33.5 F0.03
X29
X29.3
X26
X26.3
X22.5
X22.8
X20
X20.1
X16 F0.05
X46 F2
M9
G0 X280
Z200
M5
M01
T7D2
G0 Z50
X0
Z0
M11
M30
子程序和掉头程序
G0 X40.79 Z2
G1 Z0.005
X40.3 Z-0.3
X38.9 Z-3.556
X36.5 Z-7.82
Z-24.15
X34.73
X34.19 Z-24.69
Z-30.66
X32.85
X32.21 Z-30.98
Z-36
X20.5
RET
G0 X38 Z2
G1 Z0
X42.58
X43.18 Z-0.3
Z-37.3
X45.5
RET
DIAMON
G95 F0.2
T1D1
M8
M4 S1600
G0 X-45
Z2
G1 Z0.3 F0.5
X-33 F0.08
X-30 F0.03
G0 X-45 Z2
G1 Z0.03 F0.5
X-30 F0.08
G0 X-45 Z2
CYCLE95 ("05018", 0.5, 0.03, 0.075, 0, 0.12, 0, 0, 3, 0, 0, 0.1)
G0 Z180
M9
M5
M01
T1D8
M8
M4 S800
G0 X30
Z2
G1 Z0.1 F0.5
Z-0.7 F0.1
X31.8 F0.1
X33 Z0.1 F0.03
G0 Z100
M9
M5
M01
T1D4
M8
M3 S1600
G0 X30
Z2
G1 Z0.1 F0.5
Z0 F0.03
X39.73
G03 X43.22 Z-1.745 CR=1.745 F0.03
G1 X45 F0.1
G0 Z180
M9
M5
M30
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