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0 177 @李先生 2019-10-24 11:27:12

一、零件基本信息

 

 

用户名称

安徽某客户

所属区域

安徽

零件名称

A13前下车门铰链车身件

所属行业

汽车零部件

零件材料

型钢

设备型号

i5   M4.8

设备系统

i5

夹具单位

自制液压夹具

加工日期

2016-10-9

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

切削参数

工步号

工步内容

工艺设备

主轴转速

工作进给

切削深度

进给次数

工时

r/min

mm/min

mm

s

1

夹具旋转-90度加工Φ11.02孔

Φ11.02钻头

2500

320

50

1


2

夹具旋转0度粗加工R18位置

Φ34U钻

1600

60

13

1


3

加工U型孔的底孔

Φ13.1钻头

2600

550

8

1


4

精加工R18位置

Φ36U钻

2200

180

6

1


5

加工U型孔

Φ12.8立铣刀

1800

160

11

1


6

夹具旋转180度加工Φ8.8孔

Φ8.83钻头

2400

250

18

1


7

夹具旋转270度加工R17位置

Φ34U钻

2600

200

10

1


8

加工Φ10的孔

Φ10.2钻头

2400

300

20

1


二、零件切削参数（十件单序加工）

 

 

 

三、零件工艺性难点：工艺问题点、解决方案

 

由于四周转台夹具结构的特殊性，所以在加工R18位置时采用U钻，而且分了粗,精两序。

 

  1. 零件图纸（照片版本 共7序）

     

     

    五．用户现场照片：零件、工装夹具、特殊刀具、现场照片

    毛坯

     

     

     

    成品零件

     

     

     

     

    夹具

                                                                                       

    流程图: 可选过程: 为防止加工干涉设计的工艺孔流程图: 可选过程: 夹紧流程图: 可选过程: 销和面定位

     

    刀库

     

    车间现场

     

     

    六、零件切削程序（程序运行时间：十一分二十秒）

    ;A13HX

    ;[11.02]

    M330

    T1M6D1

    M03S2500

    M08

    UNLOCK_A

    G0G90A-89.9

    LOCK_A

    G0G90G540X-0.05Y0.15

    CALL ww1

    G0G90G541X-0.05Y0.15

    CALL ww1

    G0G90G542X-0.1Y0.15

    CALL ww1

    G0G90G543X-0.1Y0.1

    CALL ww1

    G0G90G544X0Y0.15

    CALL ww1

    G0G90G545X-0.15Y0.15

    CALL ww1

    G0G90G546X-0.05Y0.1

    CALL ww1

    G0G90G547X-0.05Y0.1

    CALL ww1

    G0G90Z200

    g0g90g540x-145y240

    M09

    M01

    ;[D34]

    T2M6D1

    M03S1600

    M08

    UNLOCK_A

    G0G90A0

    LOCK_A

    G0G90G540X-59Y-197.2

    CALL ww2

    G0G90G541X59Y-197.2

    CALL ww2

    G0G90G542X-59Y-197.2

    CALL ww2

    G0G90G543X59Y-197.2

    CALL ww2

    G0G90G544X-59Y-197.2

    CALL ww2

    G0G90G545X59Y-197.2

    CALL ww2

    G0G90G546X-59Y-197.2

    CALL ww2

    G0G90G547X59Y-197.2

    CALL ww2

    G0G90Z200

    g0g90g540x-145y240

    M09

    M01

    ;[13.1]

    T3M6D1

    M03S2600

    M08

    G0G90G540X-56Y-197.1F550

    CYCLE81 (80, 0, 3, -8, 8)

    G0G90G541X56Y-196.9F550

    CYCLE81 (80, 0, 3, -8, 8)

    G0G90G542X-56Y-197.1F550

    CYCLE81 (80, 0, 3, -8, 8)

    G0G90G543X56Y-197.1F550

    CYCLE81 (80, 0, 3, -8, 8)

    G0G90G544X-56Y-197.1F550

    CYCLE81 (80, 0, 3, -8, 8)

    G0G90G545X56Y-197.1F550

    CYCLE81 (80, 0, 3, -8, 8)

    G0G90G546X-56Y-197.2F550

    CYCLE81 (80, 0, 3, -8, 8)

    G0G90G547X56Y-197.1F550

    CYCLE81 (80, 0, 3, -8, 8)

    G0G90Z200

    g0g90g540x-145y240

    M09

    M01

    ;[D36]

    T4M6D1

    M03S2200

    M08

    G0G90G540X-59Y-197.2

    CALL ww3

    G0G90G541X59Y-197.2

    CALL ww3

    G0G90G542X-59Y-197.4

    CALL ww3

    G0G90G543X59Y-197.2

    CALL ww3

    G0G90G544X-59Y-197.2

    CALL ww3

    G0G90G545X59Y-197.2

    CALL ww3

    G0G90G546X-59Y-197.3

    CALL ww3

    G0G90G547X59Y-197.2

    CALL ww3

    G0G90Z200

    g0g90g540x-145y240

    M09

    M01

    ;[12.8]

    T5M6D1

    M03S1800

    M08

    G0G90G540X-56Y-197.1

    CALL ww4

    G0G90G541X56Y-196.9

    CALL ww4

    G0G90G542X-56Y-197.1

    CALL ww4

    G0G90G543X56Y-197.1

    CALL ww4

    G0G90G544X-56Y-197.1

    CALL ww4

    G0G90G545X56Y-197.1

    CALL ww4

    G0G90G546X-56Y-197.2

    CALL ww4

    G0G90G547X56Y-197.1

    CALL ww4

    G0G90Z200

    g0g90g540x-145y240

    M09

    M01

    ;[8.83]

    T6M6D1

    M03S2400

    M08

    UNLOCK_A

    G0G90A180

    LOCK_A

    G0G90G540X-20Y-110.35F250

    CYCLE81 (180, 0, 5, -18, 18)

    G0G90G541X20Y-110.5F250

    CYCLE81 (180, 0, 5, -18, 18)

    G0G90G542X-20Y-110.4F250

    CYCLE81 (180, 0, 5, -18, 18)

    G0G90G543X20Y-110.3F250

    CYCLE81 (180, 0, 5, -18, 18)

    G0G90G544X-20Y-110.3F250

    CYCLE81 (180, 0, 5, -18, 18)

    G0G90G545X20Y-110.3F250

    CYCLE81 (180, 0, 5, -18, 18)

    G0G90G546X-20Y-110.5F250

    CYCLE81 (180, 0, 5, -18, 18)

    G0G90G547X20Y-110.4F250

    CYCLE81 (180, 0, 5, -18, 18)

    G0G90Z300

    g0g90g540x-145y240

    M09

    M01

    ;[D34]

    T2M6D2

    M03S2600

    M08

    UNLOCK_A

    G0G90A270

    LOCK_A

    G0G90G540X12.80Y-59.60F200

    CYCLE81 (80, 0, 3, -10, 10)

    G0G90G541X-12.75Y-59.6F200

    CYCLE81 (80, 0, 3, -10, 10)

    G0G90G542X12.80Y-59.70F200

    CYCLE81 (80, 0, 3, -10, 10)

    G0G90G543X-12.75Y-59.6F200

    CYCLE81 (80, 0, 3, -10, 10)

    G0G90G544X12.80Y-59.60F200

    CYCLE81 (80, 0, 3, -10, 10)

    G0G90G545X-12.90Y-59.5F200

    CYCLE81 (80, 0, 3, -10, 10)

    G0G90G546X12.85Y-59.60F200

    CYCLE81 (80, 0, 3, -10, 10)

    G0G90G547X-12.80Y-59.65F200

    CYCLE81 (80, 0, 3, -10, 10)

    G0G90Z200

    g0g90g540x-145y240

    M09

    M01

    ;[10.2]

    T7M6D1

    M03S2400

    M08

    UNLOCK_A

    G0G90A90

    LOCK_A

    G0G90G540X-60.4Y-236.8F300

    CYCLE81 (150, 0, 3, -20, 20)

    G0G90G541X60.4Y-236.8F300

    CYCLE81 (150, 0, 3, -20, 20)

    G0G90G542X-60.4Y-236.8F300

    CYCLE81 (150, 0, 3, -20, 20)

    G0G90G543X60.4Y-236.8F300

    CYCLE81 (150, 0, 3, -20, 20)

    G0G90G544X-60.4Y-236.7F300

    CYCLE81 (150, 0, 3, -20, 20)

    G0G90G545X60.3Y-236.75F300

    CYCLE81 (150, 0, 3, -20, 20)

    G0G90G546X-60.4Y-236.8F300

    CYCLE81 (150, 0, 3, -20, 20)

    G0G90G547X60.4Y-236.8F300

    CYCLE81 (150, 0, 3, -20, 20)

    G0G90Z300

    g0g90g540x-10y240

    M05

    M09

    UNLOCK_A

    G0G90A20

    M331

    M30

    （ww1.iso）

    G0Z3

    G01Z1F1000

    G01Z-3F250

    G01Z-16F320

    G01Z-29F3500

    G01Z-50F320

    G0Z80

    (ww2.iso)

    G0Z3

    G01Z1F1000

    G01Z-5F60

    G04H0.5

    G01Z-13F50

    G0Z100

    (ww3.iso)

    G0G90Z20

    G01Z10F300

    G01Z5F180

    G01Z0F100

    G01Z-6F80

    G0Z90

    (ww4.iso)

    G0G90Z3

    G01Z-11F400

    G91G01X-1.55F160

    g91Y0.50

    g91X3.1

    g91Y-1.0

    g91X-3.1

    g91Y0.50

    G0G90Z100

 

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