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0 147 三王132 2019-10-23 17:11:04

一、零件基本信息

 

 

                                                                                 

用户名称


所属区域


零件名称

挡块

所属行业


零件材料

铝

设备型号

I5M1.4

设备系统

I5系统

夹具单位

自制

加工日期

2016-09-17

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

 

二、零件切削参数

切削参数

工步号

工步内容

工艺设备

主轴转速

工作进给

切削深度

进给次数

工时

r/min

mm/min

mm

s

OP10A-1

钻孔

ϕ 6钻头

4000

2500

6

12


OP10A-2

粗铣

Φ6粗刀

15000

3000

6

12


OP10A-3

倒角

ϕ 4*90倒角刀

10000

3000

7

12


OP10A-4

钻孔2.1孔

ϕ 2.1钻头

4000

2000

10

12


OP10A-5

钻孔3.0孔

ϕ 3.0钻头

4500

2000

10

12


OP10A-6

钻孔3.8孔

ϕ 3.8钻头

5000

2000

10

2


OP10A-7

粗铣

ϕ 3粗刀

15000

2500

8

2


OP10B-1

粗铣

ϕ 2粗刀

15000

3000

6

12


OP10B-2

倒角

ϕ 1.5*r3.2

10000

1500

3

12


OP10C-1

倒角

ϕ 0.8*r0.6

10000

1500

3

4


OP10C-2

精铣

ϕ 6光刀

15000

2000

6

4


OP10C-3

精铣

Φ3光刀

15000

3000

10

4


三、零件工艺性难点：工艺问题点、解决方案

自制夹具 4轴转台

四、零件图纸

 

 

五、用户现场照片：零件、工装夹具、特殊刀具、现场照片等

 

 

 

六、零件切削程序

G40

G90

G740Z0

 

UNLOCK_A

G0G90G54A0.

LOCK_A

 

M01

CALL 3001

M01

CALL 3002

 

M01

CALL 4404

M01

CALL 4405

M01

CALL 3005

 

M01

CALL 3006

M01

CALL 4010

 

M01

CALL 4011

M01

CALL 3111

M01

CALL 3112

M01

CALL 4020

M01

CALL 3010

M01

 

LOCK_A

 

M01

LOCK_A

CALL 3012

M01

CALL 3014

 

G740 Z0

UNLOCK_A

G0G90G55A90.

LOCK_A

CALL 4012

M01

CALL 4013

M01

CALL 4014

M1

 

 

 

 

 

G740 Z0

UNLOCK_A

G0G90G56A270.

LOCK_A

M01

CALL 4015

M01

CALL 4016

M01

CALL 4017

 

 

 

 

 

 

UNLOCK_A

G740 Z0

G0G90G57A7.7

LOCK_A

M01

CALL 4406

M01

 

G740 Z0

UNLOCK_A

G0G90G58A352.3

LOCK_A

M01

CALL 4407

M01

 

G740Z0

UNLOCK_A

G0G90G54A0.

LOCK_A

G740Z0

G740Y0

G740X0

M30

 

3001

 

;(time16 -07 -27  - 09:25 )

G17

G40

G54

G71

G90

G740 Z0

;( TOOL - 7  DIA. OFF. - 7  LEN. - 7 DIA. - 6. )

;( DRILL6.0 )

N7 T7 M6 D1

S4000 M03

G0 G90 X0. Y6.75

M08

Z5.

F2500.

MCALL CYCLE82 (5. ,  -2. , 0 ,-12. , 0 , )

X0. Y6.75

Y-6.75

MCALL

;( DRILL6.0 )

M08

G0 X-36.3 Y6.5

F2500.

MCALL CYCLE82 (5. ,  1. , 0 ,-6.2 , 0 , )

X-36.3 Y6.5

Y0.

Y-6.5

X36.3

Y0.

Y6.5

MCALL

M05

M09

G740 Z0

RET

3002

;(time16 -07 -27  - 09:26 )

G17

G40

G54

G71

G90

G740 Z0

;( TOOL - 3  DIA. OFF. - 3  LEN. - 3 DIA. - 6. )

;( CD6.0 )

N3 T3 M6 D1

S15000 M03

G0 G90 X36.92 Y-23.118

M08

Z5.

G0 Z2.

G1 Z-1.55 F5000.

G1 G41 Y-17.118 F3000.

G1 Y19.038

G1 X36.52

G1 Y12.379

G2 X35.606 Y10.189 I-3.08

G1 X35.58 Y10.163

G1 Y-10.163

G1 X35.606 Y-10.189

G2 X36.52 Y-12.379 I-2.166 J-2.189

G1 Y-17.118

G1 G40 Y-23.118

M08

G1 X36.92

G1 Z-3.1 F5000.

G1 G41 Y-17.118 F3000.

G1 Y19.038

G1 X36.52

G1 Y12.379

G2 X35.606 Y10.189 I-3.08

G1 X35.58 Y10.163

G1 Y-10.163

G1 X35.606 Y-10.189

G2 X36.52 Y-12.379 I-2.166 J-2.189

G1 Y-17.118

G1 G40 Y-23.118

G1 X36.92

G1 Z-4.65 F5000.

G1 G41 Y-17.118 F3000.

G1 Y19.038

G1 X36.52

G1 Y12.379

G2 X35.606 Y10.189 I-3.08

G1 X35.58 Y10.163

G1 Y-10.163

G1 X35.606 Y-10.189

G2 X36.52 Y-12.379 I-2.166 J-2.189

G1 Y-17.118

G1 G40 Y-23.118

G1 X36.92

G1 Z-6.2 F5000.

G1 G41 Y-17.118 F3000.

G1 Y19.038

G1 X36.52

G1 Y12.379

G2 X35.606 Y10.189 I-3.08

G1 X35.58 Y10.163

G1 Y-10.163

G1 X35.606 Y-10.189

G2 X36.52 Y-12.379 I-2.166 J-2.189

G1 Y-17.118

G1 G40 Y-23.118

G0 Z5.

G0 X-36.52

G0 Z2.

G1 Z-1.55 F5000.

G1 G41 Y-17.118 F3000.

G1 Y-12.379

G2 X-35.606 Y-10.189 I3.08

G1 X-35.58 Y-10.163

G1 Y10.163

G1 X-35.606 Y10.189

G2 X-36.52 Y12.379 I2.166 J2.189

G1 Y19.038

G1 X-36.92

G1 Y-17.118

G1 G40 Y-23.118

G1 X-36.52

G1 Z-3.1 F5000.

G1 G41 Y-17.118 F3000.

G1 Y-12.379

G2 X-35.606 Y-10.189 I3.08

G1 X-35.58 Y-10.163

G1 Y10.163

G1 X-35.606 Y10.189

G2 X-36.52 Y12.379 I2.166 J2.189

G1 Y19.038

G1 X-36.92

G1 Y-17.118

G1 G40 Y-23.118

G1 X-36.52

G1 Z-4.65 F5000.

G1 G41 Y-17.118 F3000.

G1 Y-12.379

G2 X-35.606 Y-10.189 I3.08

G1 X-35.58 Y-10.163

G1 Y10.163

G1 X-35.606 Y10.189

G2 X-36.52 Y12.379 I2.166 J2.189

G1 Y19.038

G1 X-36.92

G1 Y-17.118

G1 G40 Y-23.118

G1 X-36.52

G1 Z-6.2 F5000.

G1 G41 Y-17.118 F3000.

G1 Y-12.379

G2 X-35.606 Y-10.189 I3.08

G1 X-35.58 Y-10.163

G1 Y10.163

G1 X-35.606 Y10.189

G2 X-36.52 Y12.379 I2.166 J2.189

G1 Y19.038

G1 X-36.92

G1 Y-17.118

G1 G40 Y-23.118

G0 Z5.

G0 X-36. Y-2.42

G0 Z2.

G1 Z-2.7 F5000.

G1 G41 X30.42 F8000.

G1 Y2.42

G1 G40 X-36.

G1 Y-7.42

G1 G41 X35.42

G1 Y7.42

G1 G40 X-36.

G0 Z5.

G0 X-28.782 Y6.115

G0 Z2.

G1 Z-2.7 F5000.

G1 G41 X-28.762 Y7.115 F6000.

G1 Y7.121

G3 X-29.056 Y7.421 I-.3

G2 X-35.014 Y9.65 I.188 J9.578

G2 X-35.606 Y10.189 I6.146 J7.349

G3 X-35.817 Y10.276 I-.211 J-.213

G3 X-36.031 Y10.187 J-.3

G1 G40 X-36.734 Y9.476

G0 Z5.

G0 Y-9.476

G0 Z2.

G1 Z-2.7 F5000.

G1 G41 X-36.031 Y-10.187 F6000.

G3 X-35.817 Y-10.276 I.213 J.211

G3 X-35.606 Y-10.189 J.3

G2 X-35.014 Y-9.65 I6.739 J-6.809

G2 X-29.056 Y-7.421 I6.146 J-7.349

G3 X-28.762 Y-7.121 I-.006 J.3

G1 Y-7.115

G1 G40 X-28.782 Y-6.115

G0 Z5.

G0 X28.782

G0 Z2.

G1 Z-2.7 F5000.

G1 G41 X28.762 Y-7.115 F6000.

G1 Y-7.121

G3 X29.056 Y-7.421 I.3

G2 X35.014 Y-9.65 I-.188 J-9.578

G2 X35.606 Y-10.189 I-6.146 J-7.349

G3 X35.817 Y-10.276 I.211 J.213

G3 X36.031 Y-10.187 J.3

G1 G40 X36.734 Y-9.476

G0 Z5.

G0 Y9.476

G0 Z2.

G1 Z-2.7 F5000.

G1 G41 X36.031 Y10.187 F6000.

G3 X35.817 Y10.276 I-.213 J-.211

G3 X35.606 Y10.189 J-.3

G2 X35.014 Y9.65 I-6.739 J6.809

G2 X28.868 Y7.419 I-6.146 J7.349

G2 X28.68 Y7.421 J9.58

G1 X28.674

G3 X28.374 Y7.127 J-.3

G1 G40 X28.354 Y6.127

G0 Z5.

M05

M09

G740 Z0

RET

4404

;(time16 -08 -04  - 11:50 )

G17

G40

G54

G71

G90

G740 Z0

;( TOOL - 4  DIA. OFF. - 4  LEN. - 4 DIA. - 4. )

;( CF4.0 )

N4 T4 M6 D1

S10000 M03

G0 G90 X-20. Y0.

M08

Z5.

F3000.

MCALL CYCLE82 (5. ,  -2. , 0 ,-4. , 0 , )

X-20. Y0.

X20.

X25.5 Y7.728

X9.5

X-9.5

X-25.5

Y-7.728

X-9.5

X9.5

X25.5

MCALL

M08

G0 X36.44 Y13.929

F3000.

MCALL CYCLE82 (5. ,  -5. , 0 ,-7.7 , 0 , )

X36.44 Y13.929

Y-13.929

X-36.44

Y13.929

MCALL

M05

M09

G740 Z0

RET

4405

;(time16 -08 -04  - 11:50 )

G17

G40

G54

G71

G90

G740 Z0

;( TOOL - 5  DIA. OFF. - 5  LEN. - 5 DIA. - 2.1 )

;( DRILL2.1 )

N5 T5 M6 D1

S5000 M03

G0 G90 X36.44 Y13.929

M08

Z5.

F1200.

MCALL CYCLE82 (5. ,  -5. , 0 ,-13. , 0 , )

X36.44 Y13.929

Y-13.929

X-36.44

Y13.929

MCALL

;( DRILL2.1 )

M08

G0 X-25.5 Y7.728

F1200.

MCALL CYCLE82 (5. ,  -3. , 0 ,-12. , 0 , )

X-25.5 Y7.728

X-9.5

X9.5

X25.5

Y-7.728

X9.5

X-9.5

X-25.5

MCALL

M05

M09

G740 Z0

RET

3005

;(time16 -07 -27  - 09:28 )

G17

G40

G54

G71

G90

G740 Z0

;( TOOL - 14  DIA. OFF. - 14  LEN. - 14 DIA. - 2.8 )

;( DRILL2.8 )

N14 T14 M6 D1

S5000 M03

G0 G90 X20. Y0.

M08

Z5.

F1200.

MCALL   CYCLE83 (5. ,  -2. , 0 ,-10. ,   ,  ,  3. , 0 , ,   , .6 , 1. )

X20. Y0.

MCALL

M05

M09

G740 Z0

RET

3006

;(time16 -07 -27  - 09:28 )

G17

G40

G54

G71

G90

G740 Z0

;( TOOL - 6  DIA. OFF. - 6  LEN. - 6 DIA. - 3.8 )

;( DRILL3.8 )

N6 T6 M6 D1

S5000 M03

G0 G90 X-20. Y0.

M08

Z5.

F1500.

MCALL CYCLE82 (5. ,  -2. , 0 ,-10. , 0 , )

X-20. Y0.

MCALL

M05

M09

G740 Z0

RET

 

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