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150一、零件基本信息
| 用户名称 | |
所属区域 | ||
零件名称 | 传感器底座反面 | |
所属行业 | 汽车零部件 | |
零件材料 | AL6061 | |
设备型号 | I5M1.4 | |
设备系统 | I5系统 | |
夹具单位 | 自制 | |
加工日期 | 2016-07-21 |
切削参数 | |||||||
工步号 | 工步内容 | 工艺设备 | 主轴转速 | 工作进给 | 切削深度 | 进给次数 | 工时 |
r/min | mm/min | mm | s | ||||
OP10-1 | 粗铣 | 10000 | 800 | 0.5 | 12 | ||
OP10-2 | 倒角 | 10000 | 300 | 1 | 12 | ||
OP10-3 | 精铣 | ϕ 2.5平刀 | 10000 | 2000 | 1 | 12 | |
OP10-4 | 钻 ϕ 2 | 孔 | 8000 | 350 | 1 | 12 | |
OP10-5 | 钻 ϕ 2.4 | 10000 | 200 | 12 | |||
OP10-6 | 钻Φ2.6 | 9000 | 200 | 2 | |||
OP10-7 | 粗铣平面 | ϕ 6粗刀 | 10000 | 2000 | 2 | ||
OP10-8 | 光面 | ϕ 4光刀 | 10000 | 200 | 2 | 12 | |
OP10-9 | 铣平面 | 2000 | 200 | 35 | 12 | ||
精角 | ϕ 3倒角 | 2000 | 1500 | 20 | 4 | ||
OP10-11 | ϕ 2.5平刀 | 10000 | 30 | ||||
OP10-12 | 攻丝 | ϕ 3丝锥 | 800 | 400 | |||
保证8.85加减0.02 8.66加减0.02 保证平行度垂直度 装夹两面
五、用户现场照片：零件、工装夹具、特殊刀具、现场照片等
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M08
Z10.
F200.
MCALL CYCLE82 (10. , -6.4 , 0 ,-8. , 0 , )
X-7.1 Y-6.22
Y1.27
MCALL
M08
G0 X12.461 Y5.07
G0 Z1.
G1 Z-.938 F2000.
G1 Y6.07 F1000.
G3 X11.961 Y6.57 I-.5
G1 X10.83
G1 Y5.099
G3 X11.33 Y4.599 I.5
G1 X12.33
G1 X12.461 Y5.07
G1 Z-1.875 F2000.
G1 Y6.07 F1000.
G3 X11.961 Y6.57 I-.5
G1 X10.83
G1 Y5.099
G3 X11.33 Y4.599 I.5
G1 X12.33
G1 X12.461 Y5.07
G1 Z-2.813 F2000.
G1 Y6.07 F1000.
G3 X11.961 Y6.57 I-.5
G1 X10.83
G1 Y5.099
G3 X11.33 Y4.599 I.5
G1 X12.33
G1 X12.461 Y5.07
G1 Z-3.75 F2000.
G1 Y6.07 F1000.
G3 X11.961 Y6.57 I-.5
G1 X10.83
G1 Y5.099
G3 X11.33 Y4.599 I.5
G1 X12.33
G1 X12.461 Y5.07
G1 Z-4.688 F2000.
G1 Y6.07 F1000.
G3 X11.961 Y6.57 I-.5
G1 X10.83
G1 Y5.099
G3 X11.33 Y4.599 I.5
G1 X12.33
G1 X12.461 Y5.07
G1 Z-5.625 F2000.
G1 Y6.07 F1000.
G3 X11.961 Y6.57 I-.5
G1 X10.83
G1 Y5.099
G3 X11.33 Y4.599 I.5
G1 X12.33
G1 X12.461 Y5.07
G1 Z-6.563 F2000.
G1 Y6.07 F1000.
G3 X11.961 Y6.57 I-.5
G1 X10.83
G1 Y5.099
G3 X11.33 Y4.599 I.5
G1 X12.33
G1 X12.461 Y5.07
G1 Z-7.5 F2000.
G1 Y6.07 F1000.
G3 X11.961 Y6.57 I-.5
G1 X10.83
G1 Y5.099
G3 X11.33 Y4.599 I.5
G1 X12.33
G1 Z-6.5 F3000.
G0 Z10.
G0 Y-4.572
G0 Z1.
G1 Z-.938 F2000.
G1 X11.33 F1000.
G3 X10.83 Y-5.072 J-.5
G1 Y-6.57
G1 X11.961
G3 X12.461 Y-6.07 J.5
G1 Y-5.07
G1 X12.33 Y-4.572
G1 Z-1.875 F2000.
G1 X11.33 F1000.
G3 X10.83 Y-5.072 J-.5
G1 Y-6.57
G1 X11.961
G3 X12.461 Y-6.07 J.5
G1 Y-5.07
G1 X12.33 Y-4.572
G1 Z-2.813 F2000.
G1 X11.33 F1000.
G3 X10.83 Y-5.072 J-.5
G1 Y-6.57
G1 X11.961
G3 X12.461 Y-6.07 J.5
G1 Y-5.07
G1 X12.33 Y-4.572
G1 Z-3.75 F2000.
G1 X11.33 F1000.
G3 X10.83 Y-5.072 J-.5
G1 Y-6.57
G1 X11.961
G3 X12.461 Y-6.07 J.5
G1 Y-5.07
G1 X12.33 Y-4.572
G1 Z-4.688 F2000.
G1 X11.33 F1000.
G3 X10.83 Y-5.072 J-.5
G1 Y-6.57
G1 X11.961
G3 X12.461 Y-6.07 J.5
G1 Y-5.07
G1 X12.33 Y-4.572
G1 Z-5.625 F2000.
G1 X11.33 F1000.
G3 X10.83 Y-5.072 J-.5
G1 Y-6.57
G1 X11.961
G3 X12.461 Y-6.07 J.5
G1 Y-5.07
G1 X12.33 Y-4.572
G1 Z-6.563 F2000.
G1 X11.33 F1000.
G3 X10.83 Y-5.072 J-.5
G1 Y-6.57
G1 X11.961
G3 X12.461 Y-6.07 J.5
G1 Y-5.07
G1 X12.33 Y-4.572
G1 Z-7.5 F2000.
G1 X11.33 F1000.
G3 X10.83 Y-5.072 J-.5
G1 Y-6.57
G1 X11.961
G3 X12.461 Y-6.07 J.5
G1 Y-5.07
G1 Z-6.5 F3000.
G0 Z10.
G0 X13.461 Y6.6
G0 Z1.
G1 Z-3.75 F2000.
G1 X11.961 F200.
G1 X10.8
G1 Y5.099
G1 Y3.599
G1 X13.461 Y6.6
G1 Z-7.5 F2000.
G1 X11.961 F200.
G1 X10.8
G1 Y5.099
G1 Y3.599
G1 Z-6.5 F3000.
G0 Z10.
G0 Y-3.572
G0 Z1.
G1 Z-3.75 F2000.
G1 Y-5.072 F200.
G1 Y-6.6
G1 X11.961
G1 X13.461
G1 X10.8 Y-3.572
G1 Z-7.5 F2000.
G1 Y-5.072 F200.
G1 Y-6.6
G1 X11.961
G1 X13.461
G1 Z-6.5 F3000.
G0 Z10.
G00 Z20
10
;(time16 -07 -19 - 18:06 )
G17
G40
G71
G90
G00 Z20
;( TOOL - 3 DIA. OFF. - 3 LEN. - 3 DIA. - 3. )
N3 T3 M6 D1
S12000 M03
G0 G90 X16.927 Y9.829
M08
Z10.
G0 Z1.
G1 Z-1.1 F2000.
G1 X16.044 Y9.361 F1500.
G3 X15.646 Y8.698 I.351 J-.663
G3 X15.733 Y8.347 I.75
G2 X15.857 Y7.85 I-.936 J-.497
G2 X14.797 Y6.79 I-1.06
G1 X11.8
G1 X10.8
G3 X10.61 Y6.6 J-.19
G1 Y5.6
G1 Y-5.6
G1 Y-6.6
G3 X10.8 Y-6.79 I.19
G1 X11.8
G1 X14.797
G2 X15.857 Y-7.85 J-1.06
G2 X15.733 Y-8.347 I-1.06
G3 X15.646 Y-8.698 I.663 J-.351
G3 X16.044 Y-9.361 I.75
G1 X16.927 Y-9.829
G1 Z-.1 F3000.
G0 Z10.
M08
G0 X6.881 Y-11.038
G0 Z1.
G1 Z-1.1 F2000.
G3 X6.5 Y-10.818 I-.381 J-.22 F1500.
G3 X6.06 Y-11.258 J-.44
G3 X6.5 Y-11.698 I.44
G3 X6.94 Y-11.258 J.44
G3 X6.881 Y-11.038 I-.44
G1 Z-.1 F3000.
G0 Z10.
G0 X6.119 Y11.478
G0 Z1.
G1 Z-1.1 F2000.
G3 X6.06 Y11.258 I.381 J-.22 F1500.
G3 X6.5 Y10.818 I.44
G3 X6.94 Y11.258 J.44
G3 X6.5 Y11.698 I-.44
G3 X6.119 Y11.478 J-.44
G1 Z-.1 F3000.
G0 Z10.
G0 X-13. Y-.44
G0 Z1.
G1 Z-1.1 F2000.
G3 X-12.56 Y0. J.44 F1500.
G3 X-13. Y.44 I-.44
G3 X-13.44 Y0. J-.44
G3 X-13. Y-.44 I.44
G1 Z-.1 F3000.
G0 Z10.
G0 X-7.85 Y-6.097
G0 Z1.
G1 Z-1.1 F2000.
G1 Y-6.26 F1500.
G3 X-7.1 Y-7.01 I.75
G3 X-6.31 Y-6.22 J.79
G3 X-7.1 Y-5.43 I-.79
G3 X-7.89 Y-6.22 J-.79
G3 X-7.1 Y-7.01 I.79
G3 X-6.35 Y-6.26 J.75
G1 Y-6.097
G1 Z-.1 F3000.
G0 Z10.
G0 X-1.825 Y-6.325
G0 Z1.
G1 Z-1.1 F2000.
G1 X-2.371 Y-7.162 F1500.
G3 X-2.493 Y-7.572 I.628 J-.41
G3 X-2.152 Y-8.2 I.75
G3 X0. Y-8.84 I2.152 J3.3
G3 X2.152 Y-8.2 J3.94
G3 X2.493 Y-7.572 I-.41 J.628
G3 X2.371 Y-7.162 I-.75
G1 X1.825 Y-6.325
G1 Z-.1 F3000.
G0 Z10.
G0 X.1 Y10.21
G0 Z1.
G1 Z-.7 F2000.
G1 Y10.11 F1500.
G2 X0. Y10.01 I-.1
G2 X-.49 Y10.5 J.49
G2 X0. Y10.99 I.49
G2 X.49 Y10.5 J-.49
G2 X0. Y10.01 I-.49
G2 X-.1 Y10.11 J.1
G1 Y10.21
G1 Z.3 F3000.
G0 Z10.
G0 X-3.69 Y-6.282
G0 Z1.
G1 Z-6.8 F2000.
G2 X-3.94 Y-4.9 I3.69 J1.382 F1500.
G2 X0. Y-.96 I3.94
G2 X3.94 Y-4.9 J-3.94
G2 X3.69 Y-6.282 I-3.94
G1 Z-5.8 F3000.
G0 Z10.
G0 X-10.253 Y9.813
G0 Z1.
G1 Z-1.3 F2000.
G3 X-9.813 Y10.253 J.44 F1500.
G3 X-10.253 Y10.693 I-.44
G3 X-10.693 Y10.253 J-.44
G3 X-10.253 Y9.813 I.44
G1 Z-.3 F3000.
G0 Z10.
G0 X-9.813 Y-10.253
G0 Z1.
G1 Z-1.3 F2000.
G3 X-10.253 Y-9.813 I-.44 F1500.
G3 X-10.693 Y-10.253 J-.44
G3 X-10.253 Y-10.693 I.44
G3 X-9.813 Y-10.253 J.44
G1 Z-.3 F3000.
G0 Z10.
G0 X10.253 Y-9.813
G0 Z1.
G1 Z-1.3 F2000.
G3 X9.813 Y-10.253 J-.44 F1500.
G3 X10.253 Y-10.693 I.44
G3 X10.693 Y-10.253 J.44
G3 X10.253 Y-9.813 I-.44
G1 Z-.3 F3000.
G0 Z10.
G0 X9.813 Y10.253
G0 Z1.
G1 Z-1.3 F2000.
G3 X10.253 Y9.813 I.44 F1500.
G3 X10.693 Y10.253 J.44
G3 X10.253 Y10.693 I-.44
G3 X9.813 Y10.253 J-.44
G1 Z-.3 F3000.
G0 Z10.
G00 Z20
11
;(time16 -07 -19 - 18:07 )
G17
G40
G71
G90
G00 Z20
;( TOOL - 8 DIA. OFF. - 8 LEN. - 8 DIA. - 2.5 )
N8 T8 M6 D1
S10000 M03
G0 G90 X-13. Y0.
M08
Z10.
F30.
MCALL CYCLE82 (10. , 1. , 0 ,-3.5 , 0 , )
X-13. Y0.
X6.5 Y-11.258
Y11.258
MCALL
G00 Z20
12
;(time16 -07 -19 - 18:07 )
G17
G40
G71
G90
G00 Z20
;( TOOL - 15 DIA. OFF. - 15 LEN. - 15 DIA. - 3. )
N15 T15 M6 D1
S800 M03
G0 G90 X10.253 Y-10.253
M08
Z10.
F400.
MCALL CYCLE84 (2, 0.5, 0, 0, -8, 0, 3, 3, 0.5, 0, 500, 500)
X10.253 Y-10.253
X-10.253
Y10.253
X10.253
MCALL
G00 Z20
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